Ace Partitioning £64k Investment in Kombimatec CNC technology expands aluminium frame capability
A £64,000 investment in a Kombimatec AMC 328 machining centre has enabled Herts-based Ace Partitioning Systems Ltd to move away from manual fabrication and increase the range of its product offerings.
Anna and Peter Fraczek established Ace Partitioning Systems to supply single and double glazed aluminium products for internal commercial fit outs. Growing demand for their products led to the need to manufacture quicker and more efficiently, as well as incorporate special features such as concealed door closers and electric locks. As a small family owned business Ace chose to work with David Parsons at Kombimatec, who was able to provide a future proof solution with the benefit of localised support.
The investment includes a Kombimatec CNC machine and compressor package to replace manual machining processes and support growing demand for modern commercial office specifications. Increased machining quality and improved cycle times positions Ace perfectly to take their business to the next level.
“The CNC has completely changed what we’re able to offer,” explains Anna Fraczek, director at Ace Partitioning Systems. “We can now machine for specialist locks and concealed door closers, improve predictability and accuracy, and take on more complex specifications that took so much longer to achieve before. Being able to machine both the door frames and the doors on the same CNC means everything aligns perfectly,” Anna continues. “That consistency allows us to be much more competitive both in terms of cost and quality, pitching for business with greater confidence.”
Previously operating with traditional manual machinery, Ace Partitioning Systems faced limitations in both productivity and machining capability. The installation of the Kombimatec CNC has transformed its manufacturing operation, allowing precision machining for specialist hardware including concealed door closers, magnetic locks and bespoke locking systems.
“Before the installation of our AMC328, Anna and Peter had to mark out and clamp each profile individually. This manual approach was cumbersome, and unreliable in its precision,” added David Parsons, Kombimatec’s managing director. “Now the fully programmable AMC328 does all necessary preparations - routing, milling, drilling and tapping in one automated machining cycle whilst the operator can be busy in other fabrication duties.”
As well as delivering faster processing times and greater accuracy, the Kombimatec CNC has improved workplace safety by reducing reliance on manual machining.
“Once the programs are set up, the CNC is straightforward to operate and much safer for our team,” continued Anna. “The machine arrived earlier than expected and the training was excellent. Working with David, we have been able to instruct our entire workforce on how to operate the machine, giving us greater flexibility when organising work shifts. Not only does this make it significantly more flexible to our needs, but it also ensures consistent results across production.”
Kombimatec creates unique factory set up for Dial 1st Construction
Kombimatec has supplied and installed a suite of machines to design and build experts Dial 1st Construction, to establish a dedicated 1800 square foot window manufacturing factory for bespoke private projects. This investment gives Dial 1st Construction full control over the supply and quality of uPVC windows and doors destined for its own construction and renovation projects.
This was not a normal factory fit out, and Kombimatec worked closely with director Kannan Vivekananthan to better understand the needs of manufacturing for private projects, rather than supplying direct to the trade.
“After having worked with too many unreliable suppliers and being left unsatisfied with waiting times and quality of product, we began looking into developing our own factory and sourcing the best possible machinery to support rapid growth and consistent quality,” commented Kannan Vivekananthan, director at Dial 1st Construction Ltd. “It was important we had faith in the windows we were producing – and therefore, the machinery we would be relying on to fabricate each window from start to finish.
It was clear that Kombimatec could be relied upon to provide a high standard of customer support throughout, including the process of selection, purchase and installation,” continued Kannan.
Dial 1st Construction works exclusively in London – a demanding market that, in Kannan’s own words, “requires grit, tenacity and thoughtful consideration.” Combining longevity and affordability with efficiency is crucial if the company is to maintain competitive edge. Having forged strong relationships with housing associations in and around London, it was crucial to find a solution to the supply of windows that fulfilled the company’s ethos of providing consistent, exceptional service and not cutting corners.
“Working with Dial 1st was a completely different approach, and a great opportunity to create a factory set up that was new, fresh and different,” added Kombimatec director David Parsons. “The company needed a greater degree of versatility without losing efficiency, and that was factored into the final list and layout of machines. It has been a real pleasure to see Kannan and his team of fabricators go from zero to 150 windows a week in such a short amount of time”.
David Parsons oversaw the whole installation process from start to finish, supporting Dial 1st Construction both in person and over the phone.
“The machines formed just a part of Kombimatec’s overall support,” added Kannan Vivekananthan. “David’s expertise was invaluable when going through site surveys, implementing best practice, and introducing efficiencies to keep our factory processes simple and smooth”.
The full package of machinery included a DGS450 Electronic Double Mitre Saw, CRD1200 Copy Router and Triple Drill, CR7823 Twin Head Door Router, AVN4 Vertical Vee Notch Saw, 1HD Twin Reverse Butt Welder, 4HDV Four Combination Head Welder, EV443CNC Corner Cleaner, SCT9 Transom Groover, and GLS190 Upstroke Mitre Bead Saw.
Currently Dial 1st Construction is producing between 125 to 150 units per week, and this is set to expand.
Dial1st Construction has been in operation for over twenty years now, primarily working on the design, build and development of modern British homes, as well as large-scale renovation projects that refit older buildings for the 21st century.
TFM invests £100,000 in Kombimatec Technology
Narberth based fabricator Trade Frame Manufacturers Ltd has invested the best past of £100,000 in a Kombimatec DGS450E electronic double mitre saw, and an AMC328 automatic sawing centre. The purchase has enabled TFM to effectively double production in its existing fabrication unit, enabling it to guarantee continued high levels of service to its customer base while it searches for new premises as part of its long term growth strategy.
An important element of the purchasing decision was the fact that Kombimatec has always given that personal touch when it came to providing service excellence. Having worked with the machinery supplier in the past, TFM managing director Russ Evans always experienced high levels of after sales care – something that is not always a guarantee with other suppliers.
“When you have an issue impacting production the last thing you want is to be waiting weeks for it to be resolved, which has happened to us in the past. Kombimatec’s managing director David Parsons can often solve a technical problem for us, straight away, over the phone,” said Russ. “Equally, when sourcing a machinery supplier, we recommend that you check if they have any universal shut downs. When this happened to us, we were unable to get any solution for the best part of a month, which significantly affected our own production schedules.”
Prior to buying both machines, Russ had done his due diligence in looking for alternatives and comparing and contrasting on the basis of cost alongside performance and service. And while many imported machines matched Kombimatec’s offerings in terms of alleged production improvements and efficiencies, there was no guarantee in terms of providing convenient and accessible aftersales.
“The more I did my research, the stronger I believed buying Kombimatec made not just overall production sense, but sound commercial sense too,” continued Russ. “We have a strong trajectory for growth over the next few years, and the decision to invest in machinery had to fit in with our long term strategic plans. It came as no surprise then that we returned to Kombimatec – and it is important to us that we share this due diligence with other window companies across the UK, in view of the current turmoil within the economic climate.”
David Parsons continued:
“Our full range of machinery products includes both British and overseas manufactured products, but ultimately Kombimatec is founded on its customer support, rapid response and comprehensive training, no matter what the provenance of the product itself. Any disruption to manufacturing cycles is money down the drain, so our focus is always to minimise downtime and ensure our machines keep running – we are perfectly positioned to achieve that aim.”
The Kombimatec AMC328 Automatic Machining Centre incorporates a centrally located tool change cabinet that helps to optimise machine cycle times. The distance to collect or park a tool is half the machine width, rather than having to travel the full length.
A total of five axes provide accurate and robust positioning of the tooling, profile and clamps as it is processed through the centre, eliminating human interference, for consistent, repeatable quality.
The Kombimatec DGS450E positions automatically to the size required, with saw heads rotating from 45 to 90 degrees, and a further option to extend to 22.5 degrees. Optimised cutting lists can be download via USB for further automation.
Deylight Windows Upgrades Production with Kombimatec DGS530 Electronic Double Mitre Saw
At Deylight Windows, delivering high-quality U-PVC doors, windows, and conservatories has always been the priority. As a family-run business that’s been proudly serving the Glossop area since 2010, Deylight’s commitment to excellence in both products and service remains unwavering. Now, with an exciting new investment, they’re taking their production efficiency and precision to the next level.
Deylight has recently upgraded their machinery with the Kombimatec DGS530 Electronic Double Mitre Saw, a high-tech solution designed to boost production speed, reduce material wastage, and improve cutting accuracy. The new addition is a key part of the company’s strategy to maintain high standards while enhancing operational efficiency.
Why the Kombimatec DGS530?
Managing Director Mark Dey explains the decision: "Our engineer recommended Kombimatec to us, and we’ve been really pleased with the machine’s ease of use and its great quality. The purchasing process was straightforward, and Kombimatec’s team kept us well-informed throughout. Knowing that any questions or potential issues will be addressed quickly gives us peace of mind."
The DGS530 isn’t just another piece of equipment—it’s a game-changer. Featuring two 530mm TCT saw blades, it enables Deylight to cut two profiles at once, drastically improving speed. The automatic positioning system ensures precision, adjusting to the exact cutting length and angles needed. The result? Faster, more accurate cuts with less wastage, and a smoother, more efficient production workflow.
Key Features of the DGS530:
> Automated Cutting: With features like a shortcut routine for producing pieces as small as 20mm, and a cleat cutting facility for repeated pieces, the DGS530 optimizes the entire cutting process.
> Extended Cutting Capacity: The saw can handle pieces up to 10 meters long, thanks to its extended cut/double cut routine.
> User-Friendly Design: The overhead colour touch screen makes operation simple and safe, keeping controls away from the cutting area.
> Seamless Integration: The saw connects directly with Deylight’s fabrication software, receiving cutting lists via USB data transfer, ensuring that everything runs smoothly from the get-go.
Streamlining Production for Better Efficiency
Kombimatec’s Director, David Parsons, highlights the benefits: "Our DGS530’s advanced technology streamlines the production process and improves precision cutting. Manufacturers like Deylight can produce high-quality units while minimizing waste and achieving the best possible lead times."
For companies like Deylight, integrating new equipment seamlessly into existing operations is crucial. The DGS530 is designed to do just that—offering intuitive operation, reducing disruption, and delivering immediate results. Mark Dey emphasizes the smooth transition: "It’s really important that new machines integrate well with our existing processes, and this one does that perfectly. It’s been a fantastic addition to our production line."
Looking Ahead
This latest upgrade supports Deylight Windows’ ongoing efforts to stay ahead in a competitive industry, combining state-of-the-art technology with their longstanding tradition of quality and customer service. With the Kombimatec DGS530 now in place, they’re more equipped than ever to meet customer demands quickly and efficiently, all while maintaining the high standards they’ve built their reputation on.
For manufacturers looking to boost their production capabilities, the DGS530 offers the precision, reliability, and ease of use that can make a real difference in day-to-day operations. Deylight Windows is a perfect example of how the right investment in technology can lead to significant improvements in both product quality and business performance.
Kombimatec Open Days: A Must-Attend Event for the UK Window Fabrication Industry
Kombimatec Machines are excited to announce a series of open days tailored specifically for business owners and production managers in the UK window fabrication industry. These sessions are designed to provide insights, solutions, and connections that can directly impact their business's growth, performance, and efficiency. They are being held on 17th, 18th and 19th September.
Machine Demonstrations
Kombimatec will have its latest machines on-site for live demonstrations. Including the DGS530 Electronic Double Mitre Saw which can be driven via ethernet connection with the office or USB data transfer and the AMC328 3+2 Axes Machining Centre which a can be driven directly via the fabricator, printed bar code label, or post processor via the office. Also on display will be the pioneering 2HD/MW Mech welder for creating popular lap-joint style corner welds as well as full mitre welding.Traditional machinery such as the 1HD Twin reverse butt welder and 4HDV Four Combination Head Welders and EV470 CNC Cleaners will also be on display.
This is an invaluable opportunity to see the equipment operate, ask questions, and evaluate how they can integrate into your production line.
"Seeing the machines in action and being programmed gave us the confidence to make the right decision, knowing that we are investing in technology that delivers real results.”
Ben Cardy, Production Manager, Innovation Aluminium
“Now we have a direct link from our production office to the saws, and bar length optimisation is taken care of automatically. This also ties in with a new barcoding system that allows us to track jobs during the production stages.”
James Perry, Business Development Manager, Fenster Fabrications
Benefits for Business Owners
1. Maximize Return on Investment (ROI): Discover how our machinery and solutions can deliver faster, more cost-effective production, ensuring you get the most out of your investments.
2. Business Expansion Opportunities: Explore how our state-of-the-art equipment can help you scale your operations to meet increasing demand, enabling you to capture a larger market share.
3. Enhanced Performance and Reliability: Learn about the latest technological advancements that can improve the reliability and longevity of your production lines, reducing the need for frequent repairs or replacements.
4. Learn from Industry Experts and Peers: Engage with other business owners and industry leaders to share experiences, strategies, and insights that can help you navigate challenges and capitalise on new opportunities.
Benefits for Production Managers and Fabricators
1. Improved Quality and Consistency: Discover machinery and techniques designed to enhance the quality of your output, ensuring that your products meet the highest industry standards.
2. Increased Efficiency and Reduced Downtime: Learn how to streamline your production processes, minimize bottlenecks, and reduce downtime, ultimately leading to a smoother, more productive operation.
3. Warranty and Spare Parts Support: Get firsthand information on our comprehensive warranty offerings and how easy access to spare parts can help maintain your equipment's peak performance.
4. Reduction in Maintenance and Repair Costs: Understand how our equipment is designed for durability and easy maintenance, reducing the need for costly repairs and downtime.
Tailored Sessions to Meet Your Needs - by appointment only
Each session will be designed around your specific needs and interests. To ensure we can provide the most value to you, we will run through some key questions when booking your appointment.
To Take Advantage
The Open days will take place at our UK headquarters in Leighton Buzzard, LU7 4RW on 17th/18th and 19th September - just north of London. This is home to our UK production facility.
“As a solutions-focused business, one of the reasons I love hosting these events is the ‘ah-ha’ moments they help create amongst existing and new customers”, explains David Parsons, Director Kombimatec Machines Ltd.
To book your attendance, please get in touch with us on 01582 562218 or email sales@kombimatec.com
We look forward to helping you drive your business forward.
FENSTER FUTURE PROOFS ALUMINIUM OPERATIONS WITH LATEST TECH FROM KOMBIMATEC
Fenster Architectural Glazing, has purchased two Kombimatec double mitre saws to help grow their trade custom and future-proof the business.
Fenster manufactures and supplies high-end aluminium solutions for trade and commercial customers.
Installed in their fabrication unit in Torquay, their new Kombimatec DGS560 large capacity electronic double mitre saw will help meet demand for larger, custom-sized windows and doors. A second Kombimatec saw, the DGS536 electronic double mitre saw (3 axis), provides flexibility with cutting angles from 22.5 and 135 degrees.
James Perry, Business Development Manager at Fenster, said: “Our saws were starting to show signs of age, albeit still working reasonably well. But the main reason for the investment was to future-proof our business.” The new Kombimatec saws will ensure Fenster achieve high precision cutting with accuracy, saving time and money and helping the company meet the demands of the aluminium market.
James said: “We’re looking to grow the trade side of the business moving forward, and this investment will be of great help. As profiles become wider we’re able to work with these without issue. Therefore, we needed products that were going to integrate with our system and the future plans we have for our factory upgrades.”
Both new machines feature easy-to-use overhead touch screen controls, for safe and straightforward operation even by those with limited prior CNC experience. They are linked to the office software via Ethernet. “We’re able to integrate new technologies with these saws,” said James. “Now we have a direct link from our production office to the saws, and bar length optimisation is taken care of automatically. This also ties in with a new barcoding system that allows us to track jobs during the production stages.”
After reviewing the options it was Kombimatec, said James, who offered the best value for money for what was needed: “They also gave us a good level of service and support – with a shout out to Dave in particular, who was great at guiding us through the process of replacements.”
Understanding precisely the customers needs’ with respect to cutting capacity and angle requirements was key to helping them make the right choice. We’re delighted to be working with forward thinking customers like Fenster, who plan ahead to meet both current and future production demands, explains David Parsons, Director Kombimatec Machines Ltd.
BESPOKE ALUMINIUM MANUFACTURING INVESTS IN KOMBIMATEC TO SECURE 24 HOUR PRODUCTION LINE
Winchester manufacturer Bespoke Aluminium Manufacturing (BAM) have kept up their customer promise to hit the ground running on orders with an extensive purchase of machinery from Bedfordshire supplier Kombimatec.
Having made the decision to expand the company’s direction and start cutting frames in house, Managing Director Ben Turner and business partner Matt Goss invested in the range to ensure maximum, 24-hour output from BAM’s new factory, established in January 2022. Along with windows and facades, the collection will also support the production of aluminium bi-folds to the south and south west.
With years of combined expertise in sales, plus a mutual frustration with the quality and service from competitors, the pair chose to take on new premises and fill it with five Kombimatec pieces. Ben explained the difference they hope BAM will make to the industry landscape: “Matt and I have always liked to get our hands dirty and share a determination to offer the very best to our customers. When we talked about expanding into cutting the products on site, we immediately had Kombimatec recommended to us due to their reputation for simple, straight forward transactions and great customer service.” Ben continued: “We knew our spend would be big, and we were keen to move quickly, so it was vital that whoever we went with could support us in what we wanted to achieve.”
The list includes the CC124 Pneumatic Corner Crimper, the DGS530 Electronic Double Mitre Saw, which boasts a series of automated features and routines, an AMC308 Axis Machining Centre with automatic tool change cabinet and touch screen control, an AFV362 Variable Angle End Miller with quick change arbour and the MGS460 Variable Angle Upstroke Mitre Saw with 400mm blade.
From order to delivery was just two weeks, something which Matt and Ben were highly impressed with: “Kombimatec’s David has been superb to work with. Aside from the recommendation, we searched online for potential suppliers, and it was an easy choice once we saw the vast range of equipment Kombimatec offered. One conversation with David and we knew we were in safe hands. We’re very pleased to be working with such a progressive and forward-thinking company and look forward to seeing both businesses grow.”
APEX DOUBLE GLAZING BOOSTS PRODUCTION WITH CUTTING EDGE MACHINERY INVESTMENTS
Apex Double Glazing, a leading supplier of uPVC and aluminium windows, doors, porches, conservatories, and more, has recently made significant strides in expanding its production capabilities. The London-based company has invested in advanced machinery from Kombimatec to enhance efficiency and precision in their manufacturing process.
New Additions: The 4HDV/140 Four Combination Head Welder and EV443 CNC Automatic Corner Cleaner
Apex Double Glazing’s latest acquisition includes two state-of-the-art machines—the 4HDV/140 Four Combination Head Welder and the EV443 CNC Automatic Corner Cleaner. These machines are designed to streamline the production of uPVC window and door profiles, ensuring both speed and precision.
The 4HDV/140 Four Combination Head Welder is specifically built for welding corner, transom, and cruciform joints with impeccable accuracy. Designed to meet the demands of the UK window market, this machine features a tight weld restriction, which is perfect for the sleek, modern foiled profile designs that are in high demand. Additionally, it has a small transom drop and ability to handle profile widths of up to 150mm and heights of 140mm making it an excellent fit for Apex’s diverse product range. With a sturdy steel frame, overhead heater plate, reliable plc controller, and dropdown support arms, it offers top-tier performance while maintaining strict safety standards.
The EV443 CNC Automatic Corner Cleaner brings precision to the post-welding process. Featuring two grooving knives and a milling blade, it allows for flawless corner cleaning with its 2-axis servo drive system. Its ability to store multiple CNC programs provides flexibility in production, and the user-friendly touchscreen ensures quick program changes and easy machine setup. Supported by a durable frame, this machine further boosts Apex’s operational efficiency.
Seamless Integration and Immediate Impact
The new machinery not only elevates the quality of Apex’s products but also speeds up production. According to Mr. Singh of Apex Double Glazing, the process of integrating the new equipment was smooth and fast. “Meeting David from Kombimatec was a game changer. The pricing was competitive, and the delivery was on time. The machines arrived by noon, and by 4 PM we had production running smoothly. By 5 PM, everything was fully operational!” Singh commented, emphasizing the ease of installation and the quick transition to full-scale production.
Commitment to Innovation and Quality
This investment reflects Apex Double Glazing’s dedication to innovation and efficiency in their manufacturing process. By incorporating the latest technology, they are ensuring that their products continue to meet the high standards that customers have come to expect. Additionally, the company is already looking ahead to further improvements, with plans to acquire a new Single head welder in the near future.
Apex’s latest machinery upgrades not only enhance production but also strengthen their ability to deliver high-quality windows, doors, and other products to a growing customer base. With a focus on continuous improvement, Apex Double Glazing is well-positioned to remain a key player in the competitive glazing market.
HART & CO. MAKE FURTHER UPDATES IN PRODUCTION
Leading manufacture Hart & Co., established in 1979, continue to meet customer demand by upgrading their production line. A well-established uPVC & Aluminium fabricator business with 45 years of trade, Hart & Co. have adapted to the market over the years and now offer product diversification, specialising in fire windows and automatic opening vents (AOVs) for high rise buildings for new-build window installers.
Just before lockdown in 2020, Hart & Co. purchased a whole new aluminium machinery package from Kombimatec. Fast forward to 2024 and they are a returning customer having purchased a new EV470 CNC Corner and Transom Cleaner which was installed recently and will be taking a delivery of a new DGS450/500 Electronic Double Mitre Saw in the coming weeks.
The EV470 has been programmed to clean the Rehau Total 70 PVC window and door systems. It's powered by a Mitsubishi servo control system and comes with a new larger colour touch screen interface making life easy for operators. Build in USB and ethernet ports enable simple backup and download of cleaning programmes. A profile identification system comprising of two measuring devices and three photo electric laser sensors makes the machine run smoothly.
Chris Hart, Director, said that Kombimatec are "competitively priced and offer good turnaround times, from past experience we know the machines are built to a very high standard". He also mentioned that as a busisness they continuously look at ways to improve production - David Parsons, from Kombimatec, responded to this by looking at some bespoke equipment to help solve their needs.